Aseptic Filling Machine For pineapple Juice And Milk/ concentrated tomato paste aseptic filler
Aseptic bag filler machine
Application
An aseptic bag filler machine, also known as an aseptic bag filling machine or aseptic bag-in-box filler, is a piece of equipment used to fill aseptic bags with liquid products in a sterile environment. These machines are commonly used in the food and beverage industry to package and preserve products such as juices, concentrates, dairy products, sauces, and liquid foods.
The aseptic bag filling process involves filling the bags with the desired product while maintaining sterility to ensure a longer shelf life without the need for refrigeration or preservatives. The bags are typically made of multilayer laminated films that provide a barrier against contaminants, light, and oxygen.
Technical Data
| Name | aseptic filler |
| Filling head | single or double |
| Type | with BID filling and BIB filling |
| Flow control | High precision electronic/mass flowmeter |
| PLC | by import electric components and touch screen HMI |
| Conveyor | roller conveyor |
| Filling range | 1L-220L,1000L/1400L |
| Application | widely used in fruit juice, fruit pulp and jam for liquid food aseptic packaging. |
Characteristics
Automatic aseptic filling machine is specially designed for large capacity filling. It occupies less areas, works stably and operates conveniently. Using Aseptic filling machine Food can be stored for more than one year at room temperature, which reduces the low temperature refrigerating transportation costs and risks.(concentrated juice and jam can be saved for more than 2 years at room temperature.)
Aseptic filling machine can be directly connected to the sterilizer, direct filling the product after UHT sterilization into the aseptic bags. Aseptic aluminum plastic compound multi-layer bags can effectively isolate sunshine and oxygen and maximize the guarantee product quality.
Temperature control system automatically adjusts the room temperature and the steam jet method is used for the sterilization for the bag mouth and filling room.
The operation of an aseptic bag filler machine generally follows these steps:
Bag Loading: Empty bags are loaded onto the machine, usually in a stack or reel form, ready to be filled.
Sterilization: The machine creates a sterile environment using techniques like steam or hydrogen peroxide vapor to eliminate microorganisms.
Bag Opening: The machine opens the bag and ensures proper positioning for filling.
Product Filling: The liquid product is pumped into the bag through a filling nozzle, maintaining the necessary sterilization and avoiding air contact to prevent contamination.
Bag Sealing: Once filled, the bag is sealed to maintain the sterility and integrity of the product. This is typically done by heat sealing or using ultrasonic technology.
Bag Discharge: The filled and sealed bags are discharged from the machine for further packaging or distribution.
Aseptic bag filler machines can vary in size and capacity depending on the production requirements. They may have additional features such as automatic control systems, adjustable filling volumes, and integrated cleaning and sterilization processes to ensure hygiene and operational efficiency.
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